Precision Stamping Service

As a precision metal stamping manufacturer,Worthy Hardware specializes in custom metal stamping parts and components for a wide range of material and finish.Our equipment list ranges from 16 ton to 250 ton presses. This diversity of metal stamping equipment ensures we will always have the perfect press for your particular global application. Our experienced staffs will work with you to manufacture a part that meets your exact requirements. From selecting the best material and the most effective tooling to manufacturing a finished precision part, we have the expertise to ensure that your precision stamping parts will be manufactured to your exact specifications and to the highest quality standards.

 

What is Metal Stamping Service?

Metal stamping is a manufacturing process used to convert flat metal sheets into specific shapes. It is a complex process that can include a number of metal forming techniques — blanking, punching, bending and piercing, to name a few. Pieces of flat sheet metal, typically referred to as blanks, is fed into a sheet metal stamping press that uses a tool and die surface to form the metal into a new shape. The stamping process can occur in several different ways, including a single process with one or more dies, a series of progressive dies in the same machine, or in transfer stamping where the work piece is moved between dies on separate machines.

What types for Metal Stamping by Worthy Hardware ?

1. Progressive Die Stamping

Progressive stamping is a metalworking method that can encompass punching, coining, bending and several other ways of modifying metal raw material, combined with an automatic feeding system. Progressive die stamping is ideal for long runs, because the dies last a long time without becoming damaged, and the process is highly repeatable. Each step in the process performs a different cut, bend, or punching operation on the metal, thus gradually achieving the desired end-product shape and design.Progressive stamping is also very fast, producing the lowest cycle times per part. Progressive die tooling is used to make parts for all industries requiring high precision combined with high speed production.

 
 

2. Deep Draw stamping

Deep drawing involves pulling a sheet metal blank into the die via a punch, forming it into a shape.Deep drawing is a specialized metal stamping process to produce deep, hollow three-dimensional shapes.This type of forming is ideal for creating components that need several series of diameters and is a cost-effective alternative to turning processes, which typically require using up more raw materials.

3. Fine Blanking

Fine blanking, also known as fine-edge blanking, is valuable for providing high accuracy and smooth edges. Usually done on a hydraulic or mechanical press, or by a combination of the two, fine blanking operations consist of three distinct movements:

  1. Clamping of the work piece or work material in place
  2. Performance of the blanking operation
  3. Ejection of the finished part

Fine blanking presses operate at higher pressures than those used in conventional stamping operations, hence tools and machinery need to be designed with these higher operating pressures in mind.

Worthy Hardware produces a variety of copper-based, precious metal and ferrous metal components such as battery cable connectors, brackets, electronic shielding components, lead frames, press-fit pins, terminals and more used in many fields. The parts featured in this photo gallery are some of the many quality precision parts we’ve produced for our customers over the past 20 years we’ve been in business. Whether it be a miniature part or large stamped component, we are capable of producing a wide range of electrical connectors and other stamped parts to meet your strict specifications.

See below samples of manufactured products

Metal Stamping for the Lighting Industry 

Metal Stampings for the Electronic Industry 

Metal Stamping for the Machinery Industry 

 Metal Stamping for the Furniture Industry 

What are the benefits of Metal Stamping?

Metal stamping offers a wide range of benefits that make it a useful process for the mass production of many designs. Some of the primary benefits include:

  • Cost Effective

While initial tooling may come with elevated upfront costs, the overall cost of metal stamping can be significantly reduced for larger production runs. Since the dies can be reused for each process, larger orders gain significant economies of scale.

  • Quick Setup

The lead times for metal stamping are relatively short, which means production can begin quickly.

  • Precision

The dies and tooling used in metal stamping offer extremely precise cuts and shapes. In addition, metal stamping is a cold forming operation, which means no additional heat is applied to the metal during the stamping process. This avoids warping and improves the accuracy of the final part.

 
 

Choose the right material for your Stamping Parts.

Worthy Hardware supplies metal stamped parts ranging from small precision parts to large precision metal stamped components that are used for medical,lighting,automotive,marine and construction filed.We have the capability to work in quantities from prototype runs to full production runs.

Our thickness for metals ranges from 0.2mm to 6.5mm.If you have the trouble in choosing the material brand for your precision metal stamping parts. Maybe the below chart could give you some help.Depending upon your unique requirements, Worthy Hardware team can help you find the most cost-effective material for your project.

 

Aluminum Alloy Common Applications
Stamping 1100 Aluminum Spun parts, chemical equipment and anodized parts
Stamping 2024 Aluminum & 7075 Aluminum Aircraft & screw machine components
Stamping 3003 Aluminum Hardware, furniture & cooking utensils
Stamping 5052 Aluminum Sheet metal ductwork
Stamping 6061 Aluminum Marine hardware, architectural structures & aerospace components
Stamping 6063 Aluminum Extruded architectural structures & pipes

 

Stainless Steel Common Applications
Stamping 301 Stainless Steel Moderately high tensile strength and corrosion resistance. Available in hard, half hard and full hard.
Stamping 304 Stainless Steel The workhorse of the 300 SS series, where moderate tensile properties, corrosion resistance are required, and most common in food grade quality stainless steel & stainless steel disc stamping
Stamping 316 & 316L Stainless Steel Modification of the basic 300 SS series. Added molybdenum improves strength and corrosion resistance. Used for pharmaceutical, food processing and marine environments.
Stamping 321 & 347 Stainless Steel Variations of the basic 18-8 composition. Stabilized by alloy addition to improve weldability and high-temperature service.
Stamping 17-7PH Stainless Steel Heat-treatable stainless steel with forming characteristics of 304. May be hardened up to 200 thousand tensile strength after cold forming.

 

Brass & Copper Common Applications
Brass( C210, C220, C230, C260, C268 & C272) Brass stampings are often found in musical instruments and medical equipment
Beryllium Copper (C102, C110, C122, C194 & C197) Beryllium is ideally suited for connectors, electrical spring-contacts, springs aircraft engine parts, bearings, non-sparking safety tools and cams.
Phosphor Bronze (C510,C511) Phosphor Bronze is widely used for bearing and wear surface applications.

 

Cold Rolled Steel & Galvanized Steel Common Applications
 Cold Rolled Steel1006 Cold Rolled Steel is low carbon and is ideally suited for production of consumer products used in low stress applications. Must be plated for corrosion resistance.
Cold Rolled Steel 1020
Cold Rolled Steel 1050
Cold Rolled Steel 1080
Cold Rolled Steel Q235
Cold Rolled Steel Q345
Galvanized Steel Galvanized Steel may be used the same as with either cold or hot rolled steel
Do you know which finish is more better for your stamping parts?

Finishing is a most important step in precision stamping parts. Finishing is the final step in preparing metal products for use. Finishing makes products more resistant to corrosion, adds an extra layer of durability and makes surfaces look their best.Within those types of aluminum,stainless steel, steel. listed on above,there are many finishing options. Finishing provides higher electrical, chemical or tarnish resistance. A product’s finish is determined by its use. Here are some factors considered when choosing a finishing method.

Material  Surface Choose the right surface to your precision stamping parts Finish Example
Aluminum Material Series As Machined ~125 RA µin (3.2 RA µm). Minor tool marks will be visible on the part.
Bead Blasted Bead blasting adds a uniform matte or satin surface finish on a machined part, removing all tool marks. Mainly used for aesthetic purposes.
Anodized Clear or Color  Anodizing adds a thin, hard, non-conductive ceramic coating on the surface of aluminum parts, increasing their corrosion and wear resistance. Available in a variety of colors
Hard Anodized  Hardcoat anodizing produces a thicker ceramic coating providing excellent corrosion and wear resistance. for functional applications.
Power Coated Powder coating adds a thin layer of strong, wear and corrosion resistant protective polymer paint on the surface of a part. Available in a large range of colors.
Painted  Painting adds a thin layer of strong ,wear and corrosion resistant protective polymer paint on the surface of a part. Availabe in a large range of colors
Alodine Alodine is an inexpensive solution to prevent aluminum from oxidizing. There are two types: Conductive and Non-Conductive.
Material  Surface Choose the right surface to your precision stamping parts Finish Example
Stainless Steel Material Series As Machined ~125 RA µin (3.2 RA µm). Minor tool marks will be visible on the part.
Polished Polishing can make products achieve very glossy and smooth surface roughness
Black Oxided Black Oxided is a conversion coating for ferrous and non-ferrous materials
Passivated Passivation is the process of treating or coating a metal in order to reduce the chemical reactivity of its surface.
Chromate Plated It is used for decorating purpose,chrome plating can also serve as a layer of protect in as well. It is applied to metal objects when three is an increased opportuntiy for corrosion to occur
Material  Surface Choose the right surface to your precision stamping parts Finish Example
Steel & Alloy Steel Material Series As Machined ~125 RA µin (3.2 RA µm). Minor tool marks will be visible on the part.
Zinc Plating Zinc plating, a process also known as galvanization, is the deposition of a thin layer of aluminum onto a metal component to provide a protective layer.
Nickel Plated Nickel electroplating a technique of electroplating a thin layer of nickel onto a metal object Electroless nickel plating, an auto-catalytic chemical technique used to deposit a layer of nickel-phosphorus or nickel-boron alloy on a solid workpiece.
Heat Treated Heat treating can soften metal, to improve formability. It can make parts harder, to improve strength.
Black Oxided Black Oxided is a conversion coating for ferrouns and non-ferrous materials
Phosphate Phosphate is a conversion coating for ferrouns and non-ferrous materials
Power Coated Powder coating adds a thin layer of strong, wear and corrosion resistant protective polymer paint on the surface of a part. Available in a large range of colors.
What are the TOP 11 reasons to choose Worthy Hardware as your precision stamping parts partner?

Reason 1--Instant quoting-1hours for quotation
Reason 2-Fast samples delivery time-- only 5-7 days including the finish
Reason 3-Reliable Quality
Dedicated Worthy Hardware team to ensure your parts consistently meet your quality expectations
Reason 4-Flexible communication-We also offer phone, email and chat support for any concerns or questions you may have.
Reason 5-Free samples with global shipping-If your order is over 1000$,we are glad to make the free samples for your testing.
Reason 6-Low MOQ- We have no MOQ limitation.
Reason 7-Design service--If you have the trouble in design your idea, our engineers could support
Reason 8-Stock service--If you would like to order more quantity but less space to store your goods,we could keep them for free.
Reason 9-Competitive prices but world class quality
Reason 10-For US customers, if you have the trouble importing from China, our US office could help you.
Reason 11-Our service contains cutting-bending-drilling-welding-pressing studs-polishing-finishing-assembly-packing.

 

Ready to get started with your next Precision Stamping Project? 

We make it easy to request a custom quote.

 

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