Copper is a highly versatile and conductive metal, known for its excellent electrical and thermal properties. It is widely used in various industries, including electronics, construction, and manufacturing. With over 25 years, Worthy specializes in providing high-quality copper stamping solutions tailored to your unique needs.Our stamping maches range from 25 tons to 500 tons, and the thicknest material is up to 6 mm.As an ISO certified company, we are committed to providing excellent services for your copper stamping project.

What is Copper Metal Stamping?

Copper metal stamping is a manufacturing process used to shape and form copper sheets or coils into specific designs or parts through the application of pressure. This is done using a stamping press and a die, which cuts, bends, or embosses the copper into the desired shape. Copper stampings are highly valued for their conductivity, strength, and ability to withstand corrosion.

 

Properties of Cooper

Copper has several key properties that make it highly valuable in various industries:

High Electrical Conductivity: Copper is one of the best conductors of electricity, making it essential for electrical wiring and electronic components.

Thermal Conductivity: Copper efficiently transfers heat, which makes it ideal for heat exchangers and cooling systems.

Malleability: Copper is easily shaped and molded without cracking, allowing for complex designs and components.

Corrosion Resistance: Copper naturally forms a protective patina when exposed to air, helping it resist corrosion and degradation over time.

Ductility: Copper can be stretched into thin wires without breaking, contributing to its widespread use in electrical and construction applications.

Antimicrobial Properties: Copper has natural antibacterial properties, making it ideal for use in medical equipment and environments requiring hygiene.

 

Disadvantages of Copper

 

High Cost: Copper is more expensive compared to other metals like aluminum, which can make products or applications using copper more costly.

Weight: Copper is relatively heavy, which may not be ideal for applications where lightweight materials are preferred, such as in aerospace or transportation.

Tarnishing: Over time, copper can tarnish or develop a patina, which, while protective, may not always be desirable in certain aesthetic or functional applications.

Softness: Although malleable, copper is relatively soft compared to other metals, which can make it susceptible to wear and tear in high-stress environments.

Alloying: While copper alloys offer enhanced properties, they can sometimes be more difficult to work with or have higher production costs.

Cooper Metal Stamping Operations Involved :

Blanking: Blanking is the process of cutting out flat shapes (blanks) from a large sheet of copper. These blanks are the starting point for further stamping operations. The shape of the blank is determined by the design of the die used in the press.

 

Bending: Bending involves deforming the copper sheet along a straight line to create angles or curves. The process is often used to form complex shapes such as brackets, panels, and housings. Bending is done by applying force to the copper sheet with a press brake, which pushes the material over a die to achieve the desired angle.

 

Forming: Forming is a general term for shaping the copper sheet into more complex, three-dimensional forms. This operation typically involves stretching, compressing, or manipulating the material into shapes like deep-drawn cups, trays, or other structural components.

Piercing: Piercing is the process of creating holes or slots in the copper sheet. This is typically done with a punch press, where a punch forces the material into a die, creating a clean hole.

Coining: Coining is a high-pressure stamping operation used to create intricate, detailed designs or features on the surface of the copper sheet. It can be used to produce fine details, such as logos, text, or texture.

Copper Stamping Grades

 
Grade Composition Key Characteristics Applications
C11000 (Electrolytic Copper) 99.9% pure copper Excellent electrical and thermal conductivity, high corrosion resistance Electrical connectors, cables, and conductors
C12200 (Deoxidized Copper) 99.9% pure copper with phosphorus Improved resistance to oxidation, good strength and formability Electrical, plumbing, and heating systems
C26000 (Brass) 70% copper, 30% zinc Excellent strength and corrosion resistance, good for machining Automotive, musical instruments, hardware
C28000 (Copper Alloy) 95% copper, 5% zinc Stronger than pure copper, corrosion-resistant Marine applications, plumbing fittings
C51000 (Beryllium Copper) 98% copper, 2% beryllium High strength, hardness, and conductivity, wear-resistant Electrical connectors, tools, aerospace
C19400 (Tellurium Copper) 99.9% pure copper with tellurium Enhanced machinability, good electrical conductivity Electrical contacts, terminals

Precision Copper Stamping Applications

Copper Electrical Connectors

Copper’s high conductivity makes it ideal for creating reliable electrical connectors in wiring systems and circuit boards.

Copper Heat Exchangers

Copper’s thermal conductivity ensures efficient heat transfer in heating, cooling, and refrigeration systems.

Copper Automotive Components

Used for parts like terminals, bushings, and connectors due to its durability and corrosion resistance.

Copper Electronics

Copper stampings are essential in the production of electronic components, such as relays, switches, and connectors.

Copper Architectural Components

Copper is used for decorative elements, including roofing, gutters, and window fittings, due to its aesthetic appeal and resistance to the elements.

Copper Medical Devices

Copper’s antimicrobial properties make it suitable for use in medical equipment like surgical tools and hospital fixtures.

Copper Industrial Machinery

Copper stampings are used in industrial machinery parts, offering both strength and conductivity.

Copper Telecommunications

Copper is used in the production of connectors, plugs, and terminals for reliable signal transmission in telecommunication devices.

Copper Metal Stamping Finishes

 

Copper metal stampings can be finished in several ways to enhance their appearance and durability. Common finishes include polished, for a shiny, smooth surface; brushed, for a matte texture; nickel-plated, for added corrosion resistance; and tin-plated, to improve solderability. These finishes improve both the aesthetics and longevity of copper components in various applications.

Learn more about the surface finishes we offer.

Why Choose Worthy?

In-house Tooling 

Well equipped with EDM, bending machines, laser cutting machines,welding machines, all the tools and die are made by ourself. Meanwhile the tools and dies are saved well.

Rich Experience

25 years in the tool and die design, perfect dies could make pefect stamping parts. Well trained and stable employess can reduce the mistake, and improve the production speed. Save cost for our customers.

Strict Quality

Strict Quality

As the ISO 9001:2015, certified quality management system, all the team, material and machines are in regular status of quality assurance, we make it correct at the first time not only to ourselves, but also to our customers.

Customer Testimonials

In the past 25 years, our clients are all over the world, including the world’s top 500 companies such as Jabil, ABB, Medtronic and so on.
Do you want to know what our customers say about us? Let’s take a look.

Justin, CEO of a lighting company


I inspected the top two pieces of all five boxes. Everything is beautiful! BEAUTIFUL! You remove so much stress from my shoulders. I know that when we pay you to manufacture a product, it will be made perfectly. The glass bead blasting and anodizing is always beautiful. I am so very happy! You make it easier for us to run our business. There is no trouble!
With most factories, I have a moment of fear before I open their boxes. Will the components be made correctly? Do they care about quality? It is often a war. And Dennis has to fight the war, treating most factories like small children!
But, not your company. You’re company is world-class. You make beautiful components! Thank you very much for your hard work. We will work together for many lifetimes!

David, General manager for a family owned business


I’ve been working with Chinese manufacturers since 2004 and had some really unfortunate partnerships until 2012 when we partnered with Worthy Hardware. At first,we only gave them small orders to test and make the start. However,their response speed was very fast ,and their engineers help us improved our designs more simple, this helped us reduce a lot of cost.Our cooperate is more and more stable! We trust Worthy Hardware always ,very responsible. Your guys are great! .Worthy Hardware is by far my favorite, because of the way they handle business and the quality of what they make.If you are from USA and would like to know more about Worthy Hardware, I would be very happy to be as an endorsement.

Copper Metal Stamping Projects

Copper Electrical Connectorscop1
Copper Medical stampingcop4
COPPER RINGScop2
copper stampingcop3

Ready to Get Your Project Started?

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