Worthy Hardware is a professional CNC milling parts factory. As the leading manufacturer of CNC milling service for over 25 years, we are well equipped with 35 sets of CNC Machines, including 3 sets 5-axis CNC milling machines,4 sets 3-axis CNC milling machines, 12 sets turning and milling compound lathe machines. They could allow us to make prototypes,small-batch,and mass production parts at very competitive prices. The fastest delivery time is 5 working days. If you’re looking for a reliable and long term CNC milling company, Worthy Hardware is your best choice!

 

CNC Milling Service

What is CNC Milling ?

CNC milling is a manufacturing process that uses a cutting tool mounted on a rotating spindle to selectively remove material from a block of raw substrate. The workpiece is rigidly mounted to a table, and this table moves or rotates on different planes so the tool can work at many angles. Sophisticated CNC milling machines can have 5 or more axes of independent motion to make more complex shapes or to avoid having to move the workpiece to a separate machine.

 
 

How does CNC Milling work?

Compared with CNC machining centers, in addition to the lack of automatic tool changer and tool magazine, CNC milling machines are similar to CNC machining centers in other aspects, and can also drill, ream, countersink bore and tapping, etc., but it is mainly used for milling of the workpiece.CNC mill is controlled with G-Code created through CAM software.The CNC machining G code tells the Cartesian position coordinates of the machining tool of the CNC machine tool, and controls the feed speed and spindle speed of the tool, as well as the tool changer, coolant and other functions.

 
 

Types of parts that can be processed by CNC milling machines

Surface Milling


Surface milling, also known as plain milling, means machining surface is parallel and perpendicular to the horizontal plane.At present, the vast majority of parts processed on CNC milling machines are surface milling parts.They can be processed only by the two-coordinate linkage of a 3 axes CNC milling machine.

Angle Milling


The processing surface and the horizontal plane changes continuously are called Angel milling.The angle milling surface could not be expaned into the flat surface, so it is best to use 3 aexs, 4 axes and 5 axes CNC milling machines for processing.

Form Milling


Form milling, also knows as curved surface milling, means the machining surface is the irregular surface, like curved surface. The machined surface cannot be expanded into a plane; the other is that the machined surface and the milling cutter are always in point contact. Such parts generally use a 3-axis CNC milling machine.

 

CNC Milling Materials

During our 25 years in CNC milling industry, Worthy Hardware handles more than 50+ metal, plastic and wood materials, below chart are the popular materials we produce, if you have other material,pls help to send them for quote.

Aluminium

Brass

Copper

Stainless Steel

Steel

Titanium

Plastic

Wood

 

CNC Milling Finish

Worthy Hardware offers more than 30+finish for your CNC Milling parts. If below listed finish could not match your requirements, please help to send them for quote.

Because the surface finish will affect the part dimension, we do not recommend applying secondary finishes to high-tolerance parts, as the surface finish can remove or add enough material to put the finished part out of size tolerance.

Surface Finishing

Showcase

Surface

Applicable Materials

 

Anodize Type II

Any color

Hard Anodize Type III

Clear, Black, Red

Alodine

Clear, Gold

Sand-Blasting

---

Brushing

---

 

Chromate Plated

Bright, Black

Passivate

---

Phosphate Plated

Black

 

Electrophoresis

Black

 

Tumbling

---

Zinc Plate

Black,White,Yellow,Bule

Nickel electroplating

Bright, Black

Nickel Electroless plating

Bright

 

Power Coating

Black ,White

 

Black Oxided

Black

Electropolishing/Polish

---

PVD Vacuum Plating

Rose Gold

As Machined

---

 

 

CNC Milling Applications

CNC Machining plays a vital role in the manufacture of aerospace components and standardizes this process. Aerospace equipment uses a variety of hard metals and special materials to manufacture parts with functions ranging from decorative to critical. CNC machining can better complete difficult-to-machine materials, such as Inconel, a nickel-chromium high-temperature alloy.

Due to their size and complexity, all agricultural parts used on agricultural equipment must be carefully machined to high technical specifications, including tight tolerances, ultra-high accuracy specifications and the best durable materials to ensure the longevity of your machines and equipment. That's why custom CNC machining services for agricultural equipment are so important in the field of agricultural parts manufacturing, and getting used to CNC agricultural parts can also make your equipment more competitive in the marketplace.

Good flexibility of CNC lathe machining. High adjustment and high machining precision have long been noticed by automobile manufacturers and started to enter the field of automobile manufacturing parts production in the 1960s. Into the nineties of the twentieth century, along with the intensification of market competition; multi-species production to meet the diversified needs of the market to the maximum, until to meet the needs of every CNC lathe processing users, become the goal of the automotive manufacturing manufacturers to pursue, CNC machine tools as the main flexible manufacturing unit, is used in large numbers.

As an important basic framework for electronic products, structural components are installed to provide fixation, support, decoration, and protection for other functional components. Depending on the application environment, they also have the functions of connectability, shock resistance, heat dissipation, anti-corrosion, anti-interference, and anti-static. According to the materials used, structural parts can be divided into metal structural parts and plastic structural parts. In the early stage of product development, CNC machining has a very important significance for the application of metal or plastic structural parts. Both metal or plastic structural parts can be quickly completed by means of CNC machining for functional hand board or appearance hand board, thus promoting the whole product development forward.

The energy industry uses CNC machining to mass-produce components for various applications. Nuclear power plants require very fine parts, and the natural gas and oil industries also rely on CNC machining to produce parts that keep the fuel flowing. Hydropower, solar and wind energy suppliers also use CNC machining and turning to manufacture system components that ensure continuous power generation.

Since the first CNC machine tool was introduced in the 1950s, CNC machine tools and CNC technology has experienced more than half a century of development, and now CNC machining has become popular in various manufacturing fields, which not only improves the quality and efficiency of product processing, shortens the production cycle, improves labor conditions, but also has a profound impact on the product structure and production methods of manufacturing enterprises. CNC machining, as a highly efficient and precise digital cutting technology, has become the main means of mechanical processing of complex structural parts of medical devices

Modern CNC machines can be traced back to the early manual machine tools 200 years ago, which produced uniform weapon parts for the military in batches. This tradition continues as the defense industry uses CNC machining and turning techniques to manufacture prototypes and mass-produced parts. Many of these machined parts have migrated to other industries, and innovations originally developed for military applications now benefit aerospace, electronics, medical, and other industries.

 

Worthy Hardware Advantages

Worthy Hardware can offer cost-effective CNC milling solutions whether you need a single part, small batch or mass production. With our experienced team of engineers and advanced machines, we will deliver high-quality CNC milling parts for your project.

CNC machining

Advantage 1: Comprehensive Capabilities

As the leading manufacturer of CNC machining for over 25 years, we are well equipped with 35 sets CNC Machines, including 3 sets 5 axis ,4 sets 3 axis, 12 sets turning and milling compound. These machines could allow us to make prototypes, small batch and mass production parts. The fastest delivery time is 3 working days.

CNC machining

Advantage 2: Rich Experience

Our engineers and production workers have at least 15 years of CNC Machining experience, So we are responsible for various complex types of precision parts. We are very strong in making the tough materials, such as tool steel, alloy steels, SS316.

CNC machining

Advantage 3: Strict Quality

As the ISO 9001:2015, certified quality management system, all the team, material and machines are in regular status of quality assurance, we make it correct at the first time not only to ourselves, but also to our customers. We check and maintenance the machines everyday except the holiday time. In the production stage including the samples, the production workers check the dimensions frequently, and then the production manager will check the dimension again, finally our QC department will make the final checking with CMM. We make the 100% inspection for the parts, especially for the thread and surface.

CNC machining

Advantage 4: Stable Employees

80% of the workers in Worthy Hardware have worked here for more than 12 years, and most are home fellows. They're settled down in Donguan already. Therefore, we can be assured that quality and delivery time will not fall apart anytime soon because we've already been through all these hardships together as one family!

 

Customer Testimonials

In the past 25 years, our clients are all over the world, including the world's top 500 companies such as Jabil, ABB, Medtronic and so on. Do you want to know what our customers say about us? Let's take a look.

Justin, CEO of a lighting company


I inspected the top two pieces of all five boxes. Everything is beautiful! BEAUTIFUL! You remove so much stress from my shoulders. I know that when we pay you to manufacture a product, it will be made perfectly. The glass bead blasting and anodizing is always beautiful. I am so very happy! You make it easier for us to run our business. There is no trouble! With most factories, I have a moment of fear before I open their boxes. Will the components be made correctly? Do they care about quality? It is often a war. And Dennis has to fight the war, treating most factories like small children! But, not your company. You’re company is world-class. You make beautiful components!Thank you very much for your hard work. We will work together for many lifetimes!

David, General manager for a family owned business


I’ve been working with Chinese manufacturers since 2004 and had some really unfortunate partnerships until 2012 when we partnered with Worthy Hardware. At first,we only gave them small orders to test and make the start. However,their response speed was very fast ,and their engineers help us improved our designs more simple, this helped us reduce a lot of cost.Our cooperate is more and more stable! We trust Worthy Hardware always ,very responsible. Your guys are great! .Worthy Hardware is by far my favorite, because of the way they handle business and the quality of what they make.If you are from USA and would like to know more about Worthy Hardware,i would be very happy to be as an endorsement.

 

CNC Milling FAQ

1.What is the advantages for CNC Milling?

1) Stable quality
CNC Milling is perfect for prototyping and mass production parts. It could reduce the time to fix the tools into the cnc milling machines, this could make the quality more stable.
2) High efficiency.
It can effectively reduce the time of production preparation, machine tool adjustment, cutting time and process inspection.
3) Higher production efficiency for prototype and small batch
It is not necessary to adjust the machines if you would like to change the workpieces shape and dimension, just modify the part processing program. This could improve the production efficiency a lot.Worthy Hardware could make prototypes with many kinds of metal, plastic and wood materials.
4) Could handle more complex machining parts.
Unlike the CNC turning process, the CNC milling machine can process more diverse types of parts, such as plane processing, bevel processing and curved surface processing.Worthy Hardware have more than 35 sets CNC machines, including 3 sets 5 axis ,4 sets 3 axis, 12 sets turning and milling compound.

2.What is the difference between CNC Milling and CNC Turning?

1) Different working principles.
2) Different programming methods.
Determined by the working mode, the programming of the CNC tuning only needs to input two coordinates:xy2 axis, the milling machine needs to input 3 coordinates, xyz3 axis.
3) Different working scope.
A lathe can be used for turning axles, grooves, end faces, hollows, and threads; a milling machine can mill surface, angle and form.

3.Different types of CNC milling machines

CNC mills are often defined by their number of axes. More axes mean they can move their tool and/or workpiece in a greater number of ways, giving greater cutting flexibility and the ability to make more complex parts in a shorter time.
3-axis: Standard CNC mills have 3 axes, allowing the spindle (and attached cutting tool) to travel along the X, Y and Z axes. If the cutting tool cannot reach an area of the part, the part must be removed and manually rotated.
4-axis: Some CNC mills incorporate an extra degree of movement by rotating on a vertical axis. This enables greater flexibility and the ability to create more complex parts.
5-axis: The most advanced type of widely used CNC mill is the 5-axis mill, which incorporates two extra degrees of movement, often by adding rotation to both the worktable and spindle. Parts usually don’t require multiple setups, since the mill can manipulate them into different positions.

4.What is the biggest size you could handle for CNC Milling ?

The biggest length is 1200mm
The biggest width is 800mm
The biggest height is 600mm

5.What is your tolerances for CNC Milling Parts?

All the parts are made according to customers’ drawings. Blow is the normal tolerance that we proceed.

Material Plastic No Drawings
Linear Dimension +/- 0.05 mm +/-0.1mm ISO2768-M
Iner Diameter +/- 0.05 mm +/-0.1mm ISO2768-M
Out Diameter +/- 0.05 mm +/-0.1mm ISO2768-M

 

CNC Milling Projects

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